Miller welder problems. Comes with Bernard high/low whip.
Miller welder problems dr sportster Well-known Member. Lastly, when Good advice and a key point. When I'm welding I'm getting a very irratic weld, it's almost like the wire is touching the weld surface and pushing against the surface before it melts, even on my favorite setting. Connecting Start Time:4/6/2025 5:00:00 AM. I was looking for some help if anyone has suggestions. If your machine isn't welding check these items first. Trending. You need a meter and have to know how to read diode check, OHMs, DC voltage and AC voltage. LLC. MC had some extra machines laying around. I have a rant and I wonder if others out there have had a similar experience. Contacter <br /> If a contact becomes loose it will heat during use like welding then cool when not using as in stop welding. Miller W-375 Torch Package, 25ft and Braided 50mm Cable cover. Thread starter stan martin; Start date Aug 30, 2008; Replies 2 Views 4,728 S. When expanded it provides a list of search options that will switch the search inputs to Here you can join over 40,000 Welding Professionals & enthusiasts from around the world discussing all things related to Welding. You are currently viewing as a guest which gives you limited access to view discussions Navigating our Miller welder machine is a breeze, thanks to its easy-to-understand interface featuring a 3. I am wondering if anyone has a step by step test procedure to troubleshoot this welder. I turn off the unit, and then the problem reappears. Just started using the unit for the area of the project needed. The TIG process is complex, and it is undisputedly the most difficult process to learn. Please turn off your ad blocker. In detail, the wheels are not even attempting to push the cord through. Collapse. I talked to the local Miller No. I solder three electrodes at 125 amps, and the display shows HELP22. Reply . So avoiding or solving the Miller Trailblazer 325 EFI problems We bought a miller trailblazer 325efi about 6 months ago really cool Machine welds at idle you can use hand tools at idle but had some sort of fuel problems. Emphasizing the safety aspects again, one really good check is to measure the voltage drop across the switch while welding. It will not work on AC or DC in Tig mode. So we traded the first one for a new machine and it had fuel problems again so we got another one and it seems to idle sporadically sometimes and I get tons of arc blow almost Like I went Spatter is a common problem affecting the miller trailblazer 325 welding machine, and it usually occurs when a few drops of a melting metal come near the welding arc. Joined Dec 26, 2005 Location calif. I believe it to be a 1992 model year. Thanks for any help! Jason ***** Miller 252 Miller Trail Blazer 301G Miller Suitecase 32P ArcAir Gouger Esab Plasma Powercut 1250 HF Basic oxy/act torches Super Old Montgomery Ward 220 Arc The problems with the Millermatic 252 machine result from the wires, the electricity cables, and the gas supply sections that you need to check to reduce the issues. Page 3 of the book says I should use reverse polarity with the solid wire, straight polarity for flux core. Forum. However, miller MIG welder wires feed issues will often have a Miller big blue 400P failure. The machine acted like the wire speed was inconsistent to to slow. Common Problems with the Miller Bobcat 225 Welder (with Troubleshooting) There is no machine in the world that can guarantee uninterrupted operation. The problem I am having is my wire will not feed properly, the machine begins to whine as it works harder and I can If you have a Mig welder that isn't working, follow these steps to try and work out why your Mig welder isn't welding properly. Went through pre start up checks didnt find anything out of spec. Steve 02-04-2008, 08:19 PM. I generally down need to weld with much bigger than 1/8 so not a problem. Replaced sparkplugs, changed the See relevant content for powertoolmastery. This means that a simple issue may Millermatic 210 weld problems 11-19-2010, 07:13 PM. Hi I have A big 40 that I can't get no arc or ac voltage I have tried cleaning slip rings, flashing fields and have checked ohms from slip rings which I thing was about 48 form center to back and about 13 center to front. Thread starter 98G; It's almost got to be something inside the welder. so if there was a problem in the gun/cable/etc, that device might not go fully on or off (as opposed to an old electromechanical relay, which is either on or off), and - i now recall that cruizer does maint. Still had the same fault pop up. I have tried the search and have read all the similar posts I can find, but still cannot seem to nail down my exact problem. Then the feed slows then will eventually stop, wait a minute generally and I can weld for a half to quarter of an inch. I'm haing some problems w/ my Miller 130XP. Customer: miller welder problems. Let’s hop into a detailed discussion on the I recently purchased a 2016 Multimatic 215 for short dollars. Location Bostic, NC. I would have to say any oily residue would collect lots of dust just making the problem worse over time. I have been welding for two decades. <br /> That is what would lead me to check input wiring first. I opened up the units to check connections and could not find anything obvious, these machines are newer control board /processor type Quality of Miller Welding Machines . 1- MILLER DVI 2- PASSPORT PLUS 1- DYNASTY 200 DX 1- DYNASTY 280 DX 1- MAXSTAR 150 STL 1- HF-251 BOX 1- S-74D 1- S-75DXA 2- 12-RC SUITCASES 1- 8-VS SUITCASE 2- 30 A SPOOLGUNS. Recently, the weld has degraded. It can be caused by corrosion, paint, water, oil, or other welder parts. KG024074). If it does, there is a kit available from miller to permanently wire a diode which will provide battery voltage to the excitation circuit. Weld dr Volts and amps were measured with a Fluke DC Clamp Meter and matched what was displayed on the welders screen within 1-2 amps “I have such-n-such machine, serial number blah blah blah. Just sputters alot like it's not generating any welding power. I bought a miller thunderbolt xl 225/150 from marketplace awhile ago and just got around to Hi all: I work in a university and teach undergrads how to weld. I then removed the electrode, repaired the tip back to a point and now it will not make an ark. With Isaiah's Renesis being destroyed fortunately by myself, it gives us an opportunity to improve on the greatest problem with the Renesis. Vehicles Hello, I'm having a problem with my BIG BLUE 300 unit. 1. There is a high probability that any machine will experience problems after some usage. com, the ultimate Source for Welding Information & Knowledge Sharing! Here you can join over 40,000 Welding Professionals & enthusiasts from around the world discussing all things related to Welding. Have your serial number ready. Powered by vBulletin 2017 Miller 400 ( Same on Pipe Pro 400's) - Please let me know if this video was helpful and what other videos you would like to see! You can follow us on In If you’re struggling with weld defects in your MIG welding operation, some common issues are most likely the cause. Serial number KC185245. The cooling fan was running though. Miller respects your privacy concerns. I put new circuit boards in it because they were fried and now I've found that it will not idle down at all. Miller has been very disappointing lately. Login or Sign Up I did my checks on the control board and the only problem I could find was that wire 107a didn't have 10 volts coming out. It had been working fine. I A place to talk about how-to, techniques, troubleshooting, welding processes, welders, plasma cutters or other metalworking tools. Weld Dr. It was out of warranty and he didn't want to spend the time with it. There is no weld and no 120v power. So here's the problem, I've had my 210 for almost 4 years now and it's basically run flawlessly, but lately it's been acting up. Keep in mind this is a intermittent problem, the arc is fine and may stay fine for several inches or so and then suddenly goes bad and stays bad, it does not sputter from Same issue when I hook my suitecase mig to it. Dec 19, 2012 #1 I have a brand new Miller 252 mig welder that is giving me fits. Well yes, Contrary to most of the popular beliefs, wire feed motors for MIG welders, not working is a commonly occurring problem with almost all models. Resistance between commutators is 26 ohms which I think might be low. You are currently viewing as a guest which gives you limited access to view discussions Thanks for all your help, ive sent the machine to the Miller Dealer, and should get the problem sorted out in the next few How to Choose a Welder A practical guide. This video contains Paid links that gives me 180sd Darcyb, I've had my 180SD for 2-1/2 years now and have never had a problem with it. 225 bobcat miller, only has 704 hours, it comes with weldable leads. Bridgeport LeBlond 15" Lathe Haberle 18" Hi Everyone, I have a Miller Syncrowave 180 Sd welder and since it was new the tig has never worked, shortly after buying it my son had a heart attack and then my wife was diagnosed with cancer and 3 years of treatments she passed away, then more problems with my son and aa illness that lasted 10 years I never had a chance to. Browse all. The control pcb or the LEM or (shunt in older welders) At this point I need to PM me your serial number. Miller has manufactured welders since 1929, and you can find its units throughout the Miller Electric’s Digital Elite series offers professional welders the most advanced welding technology currently available. Millermatic 180 wire feed problems 10-18-2017, 06:11 PM. Trailblazer 302 problems 01-02-2020, 03:24 PM. All, I would really appreciate some help with a problem I am having. Replies: 1 Views: 583; Rating0 / 5; Last Post By. miller welder problems. purchased this welder at a estate sale couple years ago. If this is your first visit, Bobcat 225 problems 05-15-2019, 10:00 AM. I'm not sure if I would use graphite since it's conductive. I tried searching for this question but couldn't quite find a match 2018 Miller Electric Mfg. my new to me miller econotig machine has no amperage control. I believe r12 is the one for regular mig--but check with miller to be sure. How to Choose a Welder A practical guide. My issue is that it will start out just fine then start popping after about 3-4 seconds. In other words, you're not going to have something like a break in a 2/0 cable without it Search in titles only Search in Generator/Welders only. Explore Miller MIG welding machines. My One big problem with welders is that they create a lot of dirt and dust that can land on the wire as if feeds through the machine. . I took welder to local repair who had a spare 251 When welding challenges arise, I refer to professional guides like Troubleshooting Miller Syncrowave 210 Problems or participate in communities such as the Miller Welding Discussion Forums to resolve issues. I found the capacitor to be shot so I replaced it and still no power until I hey guys and gals new here to the board! well i picked up a 2007 miller bobcat 250. Jump to Latest 11K views 14 replies 5 participants last post by 41'srfun Aug 9, 2008. Have a miller thunderbolt ac/dc welder that I haven't used in a long time. Hi guys I’m excited to get some help about my welder So I bought a new miller 252 and it’s been working well but I get this problem where while I’m welding it feel like the power decreases and I start getting these very splattery Millermatic 130 problems OK, here is what I discovered. To order, contact the Miller Literature Department - 920-735-4356. View Guide ; Special Offers Get information on the latest offers. I have a A place to talk about how-to, techniques, troubleshooting, welding processes, welders, plasma cutters or other metalworking tools. M-MAN Well-known Member. I am using solid wire and with reverse polarity and I have problems, the welder welds in surges, lack of penetration, very high weld bead. I plugged it into a 240v outlet, turned it on, and no signs of life. First off, I have been useing it for production for about 9 months with no trouble, so I am fairly sure it is not my ability that has gone to ****, but I am open to advice just bought this welder (millermatic 135) , wire feed motor not working . two of which could be parts on the board, or the "Board". Failure This must be replaced as soon as possible as a worn tip can cause other welding problems. Havn't tried different wire yet. However, moving it back to where it was working fine did not fix the problem. If you have any problems with the registration process or your account login, please contact support. SHOP NOW. Thread starter dr sportster; Start date Jul 15, 2021; D. Your account. Hello all, Mig machine at a local high school that my friend teach's metal shop at has a couple of Miller 252's that the gas intermittently stops working. This is what I’ve done. 09-17-2016 #7. This welder is 16 years old but hasnt had but a spool and a half of wire through it. My miller is fresh off the Pallet and I followed the instructions for setting up to the best of my ability. it cranks up gen. DRussell; Dec 20, 2021; Tool Talk; Replies 7 Mill Syncrowave 351 TIG: All of a sudden having problem with holding arc. Wire feeds fine but no gas. It starts just fine and seems like its running ok, but as soon as I strike an arc and it puts a load on the machine it bogs way down and sort of chugs, never recovers until I shut it off and restart, but same issue again when I start to weld. 0 out of 5 stars Worth it. Your troubleshooting will inc If you're not happy with either and can’t resolve the issue directly with the seller, you can report the problem to us for further assistance. About Pratt Miller, An Oshkosh CompanyPratt Miller is a product development company in motorsports,See this and similar jobs on LinkedIn. co. You may want to call Miller tech support. Good luck, it's not an uncommon problem. Reviewed in the United States on June 10, 2021. Most of the time I can just move the gun around and the wire pops back out of the contact tip. (you can't repair things that are designed to be replaced, so he A place for general welding-related discussions that don’t fit neatly in the categories below. Before performing any repair on your 350P, make sure it’s unplugged. i have done my research and Welding Discussions. Start by inspecting the wire feed system, including the drive rolls, tension settings, and wire spool condition. If I turn Millermatic 175 Wire feed problem 03-15-2016, 08:01 AM . The welder was made in about 1987 and I replaced the gun and ground clamp and am running 75/25 gas. When expanded it provides a list of search options that will switch the search inputs to match the EH&S Manager | PMP | Proactive Change Agent and Problem Solver | People Centric · Ms. EQUIPMENT TALK. I have ruled out the trigger and gun by jumping out the terminals in the 4 pin connector. The unit has right at 2000hrs on it. turned it on heard a dreaded pop! another burnt trace. com, the ultimate Source for Welding Information & Knowledge Sharing! When you filled it up did you fill up to the cap or to the marks on the tank?Miller had a problem with vents ,open gas cap see what happens. Jump to page: Threads 1 to 25 of 4443. Guy Young, Jan 6, 2012 #1. Page 1 of 3 1 2 3 Last. As soon as I pull the trigger again, it will start right back up. It will strike an arc for about 2 seconds then just hiss with a fine blue spark leading from tungsten to the work. Learn to troubleshoot and maintain your welder for optimal performance. <br /> Miller Multimatic 215 is one of the prime industrial welding machines with a heavy power supply. 0 out of 5 stars Excellent quality and fast shipping. DRussell; Dec 23, 2021; Tool Talk; Replies 2 Views 1K. I turned the power switch off and on and then blew up ( made a pop ) sound and then stopped working. Thanks. I tried replacing the diode rectifier. Both welders come up and I can go thru the menu and logic, and they appear to respond correctly. Over time this dust and dirt can begin to fill up I welded some jet rod 5/32 I think at about 150-175 it ran wonderful {even on DC} but it was drawing close to 70 amps. Share: Facebook Twitter Reddit Pinterest Tumblr I am having some problems with my new 211. They said they were "blown", but had been in storage long enough that nobody knew exactly what was wrong with them. Sure. What started happening (all of a sudden) is when welding, wire started balling up on the end and then when it gets heavy/big enough it drops on the work metal, without much penetration. OM-321 April 2001 202730 Processes Stick (SMAW) Welding Description Arc Welding Power Source DialarcR250/250P AC/DC Visit our website at From Miller to You Thank you and congratulations on choosing Mill Now you can get the job done and get it done right. This button displays the currently selected search type. Find great deals or sell your items for free. still the welder would not give me a consistent weld. 5-inch color LCD display and connection setup. Learn more about A-to-z Guarantee; Build up your welding skills with our Miller Multimatic 215 Multiprocess Welder; From flux-cored to MIG, Stick & DC TIG processes, our Miller welder machine Miller problems. Poor gas coverage I own this welder for over 10 years and love the machine. I have a help 20 issue as well on my Miller Big Blue 300. Although this is Welding, like other processes, is prone to human mistakes occasionally. Advanced Search; Forums; Today's Posts; Member List; Home. Feeling dumb, but I learned something new about capacitors and diodes and my trusty miller welder. Comment. 2. I tried several voltage and speed settings and nothing helped. Miller Dynasty 700OH YEA BABY!! MM 350PPULSE SPRAYIN The Miller Tech had me unplug the board for the water cooler but it didn’t change anything. Comes with Bernard high/low whip. As for derailingthere was a long painful pause. Aug 30, 2008 #1 What would make a Miller welder model is a Legtend 200LE not go to full power? Motor starts and idles, will not rev-up when a arc is struck. Login or Sign Up I'd like to check that. I changed both to 240 VAC, "single phase". View All. work on welding equipment so do what cruizer says before listening to me :-) f Hello guys, I'm new to the site. Dealer said you must have damaged the liner. I was welding with 7018, my settings were DCEP, 1,2,3,4, when all of a sudden it stopped welding. Internet or bidding problems call the auction company immediately!!!!! AGE REQUIREMENT: All bidders must be at least 18 years of age to purchase. A problem outside the welder would be obvious. I currently weld at work with a Hobart Iron Man 250 and that works just fine and the Miller 251 doesn't see much different except of the digital dials. But if I was to guess, you can narrow it down to three things. I have a Trailblazer 302 gas welder that needed some work . It came out of a screw machine shop. Welder Problem Part 5. Plus I was only welding 1/8" stuff and actually when the problem showed up it had been sitting for a 1/2 hour and a moved it to a different room to tack some stuff, so it was a cold machine when the problem arose. Post Cancel. Insufficient Welding Power. I was welding and the circuit breaker CB2 popped. 035 flux core wire, and currently Help with a miller welder problem Okay, I appologize if this is the wrong forum, but I need some help here, because I think my welder has gone to **** (millermatic 251). I am posting it here just in case anyone else has experienced anything even remotely similar. I have a Millermatic 250 welder. Topics: 36,231 Posts: 359,632 Members: 74,236 Active Members: 96 Welcome to our Or solve a porosity problem. As a machine, Miller Trailblazer might have some problems even with all these amazing qualities and features. bet on black Discussion starter. Jul 16, 2021 #1 Welder Problem Part 2. Good morning all. 10-04-2024, 09:30 AM. I checked all connections and played with all settings etc but no luck. It's worked flawlessly for last 6 years. econotig problems 03-14-2017, 05:18 PM Hello everyone I'm new to this site but I've been searching like mad for a resolution. If you find that your Miller welder is not producing enough heat or the arc is weak, there are Hi everyone. I ran 250's at my last job and they were good machines so I'm pretty sure I'm going to get a 252. The shop two doors down was a welder repair shop, authorized miller, for the last 40+ years until two years ago. Hi all, Looking for some advice on my welder. 5. I am having problems with the welder randomly deciding to act like it Well you guys steered me in the right direction with my last purchase of torches so I figured i'd consult you again and see what you think. Shane M. End Time:5/6/2025 3:09:30 PM. Welder / Fabricator in Boydton, VA Expand search. I've gone through the entire set up foe the auto idle and it's pretty simple I think Tell me Miller Welding Discussion Forums Statistics. Problems with 16hp ONAN on miller bobcat 03-01-2009, 07:26 PM. Brian Bradshaw. Then they said it was a power problem. I only use the welder for hobby so it’s a big loss with only 35 hrs of weld time on it. Contrary to popular belief, a MIG welder wire feed motor not working is actually a commonly occurring issue with many models. Check See more Discover the most common Miller Bobcat 225 welder problems and their solutions. It gets used a couple times a week and it has not given me any troubles until yesterday. I then pulled the cover and tested the circuit breaker, power cord continuity, and power switch. About 30 hrs ago it would not run, replacing the pickup Learn more about repairing MIG welders in my book on Amazon https://www. welder problems i have hooked up the plug as directed with three of the four terminals without the red wire. This post may seem long-winded, but I have tried to supply as much detail as About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Here's a few tips on how to troubleshoot any problems your having with your mig welder. I just purchased a very clean used Miller Syncrowave 200. uk/welder-basic-troubleshooting-finding-repairs-ebook/dp/B08VF4JRR7MIG weld Here is how to fix the Millermatic 211 welder. Menu. Regular maintenance, proper usage, and prompt repairs are key to Miller bobcat welder for sale! This is a very reliable welder no mechanical issues no problems at all. Search: Type: Posts Here you can join over 40,000 Welding Professionals & enthusiasts from around the world discussing all things related to Welding. It lets you search for an article to learn a task, or ask fellow users for solutions to problems. Started by AV4815, 3 Weeks Ago. I've recently purchased a Miller 251 at auction and am having a issue right out of the gate. with the power switch on the fan works, wire feeds when triggered, the light works when in automatic, the ground is tight at both ends tight. I have the owners manual Miller sent me but they said they are not allowed to send the service manual out. To lengthen its life, make sure that it is always clean, frequently inspect its parts, Here you can join over 40,000 Welding Professionals & enthusiasts from around the world discussing all things related to Welding. Miller welding remote. Lot Number:20. I tried different gas C25 and pure argon. Current High Bidder: Internet or bidding problems call the auction company immediately!!!!! AGE REQUIREMENT: All bidders must be at least 18 years of age to purchase. I cleaned the commutators and brushes. I am a NOOB MIG welder, but learn new things quickly. Miller is a dedicated engineer, PMP, and safety professional with a 19 year career in R&D, safety See if we can undo what Mazda did. Dec 23, 2021. I have a new old Big 40. You can set for more or less run in and should be able to solve your problem. Start by downloading the exact If you have any problems with the registration process or your account login, please contact support. Fixing The reason I bought this welder was because in 2005 my dad bought a brand new 251 and so I am very familiar with the machine and layed down a lot of beads with it over the 10 years I used it at his shop. One of the most common issues faced by welders is insufficient welding power. What to do when your gas powered Miller Welder won't run or won't stay running. I have a miller Synchrowave 185 that is about 3 years old. However, this black welding helmet is MIG welding (GMAW – Gas Metal Arc Welding) is the most common welding process used. Post Cancel Didn’t see any problems. View Profile View Forum Posts I'm a pretty good mechanic but with no service manual it's hard to diagnose this problem. The local dealer said for $500 more he could have a new machine. My electrician installed the plug, and The digital display is working so its not Miller 252 Welder Problem. Guy Young Long timer. On the 250x, if I recall correctly, there are a couple of run in potentiometers on the main circuit board--one for the regular mig and one for the spoolgun circuits. We have 2 Millermatic 135s and both are having the same recurring problem. The problem usually occurs when performing the gas metal arc I did learn for all those out there that there are 2 fairly common problems with these (earlier) units. Using ER70-S6 wire with 25/75 gas. According to SN and Miller website, it's a 1978 model. I have an issue on my Millermatic 175 220 volt welder. Once the "popping" The two meters should read the same. Welcome to WeldingWeb. the trailer is a 6 by 12 Location. Was working fine a while ago but went to use it a while back and voltage display was fluctuating then soon after the wire speed started fluctuations also. I was using it the other day, and the feed stuck for a second or 2 after releasing the trigger, and has not worked since. Miller Dynasty350DX Miller Dynasty200DX ThermalArc 400 GTSW MillerMatic350P MillerMatic200 with spoolgun MKCobraMig260 Lincoln SP-170T Linde UCC305 (sold 2011) Hypertherm 1250 Hypertherm 800 PlasmaCam CNC cutter Fadal Toolroom CNC Mill SiberHegner CNC Mill 2 ea. I plugged it in,. Inconsistent welds. If you can't find an answer, you can still submit a request to a support team agent. It does it about 1 out of 3 times and it doesn't matter where the welder settings are. I reset both of them to factory Issues happen, and Miller welding machines aren’t above them. noe. The unit employs an electric-start, gas-powered engine. flipped on the power and put the ground on a metal workbench and (800) 853-2651. and now I’m stuck and it still won’t weld. stan martin Aluminum. Give it a wathch and you will be back up and running in no time. might have used the unit or about 15minutes total when the unit would not weld anymore. Momentarily apply 12 volts from the welding machine battery to the brushes on the slip ring and see if that solves the problem. sent both main and display board out to repair and came back with same problem. Already signed up? Manage your subscription(s) by signing into your account. ( maybe Kevin can convince someone at Miller to send me one to try) , but I suspect, performance wise, the Having some issues with my Trailblazer 325 w/EFI. Categories. Login/Register. Discussion in 'The Garage' started by Guy Young, Jan 6, 2012. Superior Welding No Reserve Retirement Auction – Online Only. and then call Miller for an updated part number since the ones in the manual are no longer available I have an old Millermatic 35 mig welder that is giving me fits. I got it Right and have had it for a couple of years a and it has been a good machine. Please reload the page. I do have A/C on the slip rings. Printed copies of manuals are $15 each, shipping is included. I've got the onan on my 225nt bobcat. I have a miller syncrowave 210 that I had given to me because the owner before said he had it looked at. 1: Repurposing old equipment. Dearing, Kansas · Within 621 mi. Another common area where problems can occur in Miller welders is with wire feed and gas flow. Or maybe the choke. New and used Miller Welders for sale near you on Facebook Marketplace. I used all genuine miller parts. I've been looking at and researching the new millermatic 252 migs. Power but it stopped welding. Switch works good. I can make it idle and weld using the auto idle switch, but it won't auto-excite. . After checking everything a ton of times I moved The Miller Roughneck 1E is a portable arc welder/generator combination. Ensure that there are no obstructions or tangles in the wire path that could impede smooth feeding. I bought a Millermatic 250 new back in 1995 ( serial no. Jump to page: I assumed the diodes were bad. Miller Syncrowave 200 Welder Issue. Plugged it back in Miller Dynasty700DX 3 ea. Miller Manual # TM-285986 says that I should be measuring "1 volt DC per 100 amperes of weld output" but I am measuring double that. The Help Center is designed to provide a complete self-service support option for you. Hi everyone. OM-4433218 314P Processes Description File Engine Drive From Miller to You Table of Contents Warranty Symbol Usage Arc Welding Hazards Electric Shock can kill HOT Parts can cause severe burns Fumes and Gases can be I just picked up for free a Miller Sidekick welder and am having some issues with it. When you start it up and weld a few parts with it, the arms will stutter and go up and down after it's made a weld. amazon. With proper troubleshooting and maintenance, your Miller Bobcat 225 Welder can last for many years. Welder wasn’t getting enough power because I was not plugged Miller; help help trailblazer 275 welding problems; help help trailblazer 275 welding problems My guess - acts as if firing on only one cylinder. Worked fine before this. The Miller Bobcat 225 is no different. It has been a great welder, but I have a burn back at the tip problem with this welder since new. I was welding up a project and lost the arc, I pull the trigger and have wire feed just no magic. This will fix 90% of the problems. Search: Type: Posts Connectors, Miller Plug ins, Stainless steel wire, and other welding items. This video contains Paid links that gives me a 6% commission if you click and buy any product on that website . The general problem is the wire is not feeding. Idle control isn't working. I got it home and plugged it into my 240 welder outlet, turned it on and nothing. Joined: Jul 8, 2006 Oddometer: 10,492 Location: If the machine runs better after warming up, I think that's your probleman internal circuit card. 5 years old. 178 posts · Joined 2004 Add to quote; Only show this user #1 · Jul 31, 2008. We had a service tech from AirGas come out and he said it was the contactor, replaced it and it didn't fix the problem, I have a Millermatic 212 that is about 1. Put one meter lead on each side Yes, get ahold of miller tech. Need a BOS? No problem. most of the time he says it is on start of welding. This was an exhaust port as you can tell. I'm providing the serial number for the unit, MC510163E. e. There seems to be a lot of great things on here. com. Pedal stopped working tonight. Whats up welders, I have a miller ssw-2020att spot welder from 2003 with a coolmate 4 at work that is having some issues. The problem showed up the other day when I went to weld some sheet metal. I have a 83 miller 200le . It came with . it will Hello all, I am in need of some help with a Miller big 40g serial # KB168555. I cleaned the metal very well This is a copy of a message I just sent to Miller Tech Support. So, in this article, we are Another common Miler Trailblazer 325 EFI problem that welders may face is porosity. It powers up, but when I hit the trigger the fan runs and the over temp light blinks twice I bought two Millermatic 350P welders from a local fabrication shop. I bought this new in June and I have been lovin it until tonight. Porosity, one of the most common MIG welding defects, is the result of gas becoming trapped in the weld metal. The green light on the receiver turns on but there is no arc when the foot pedal is pressed. The engine runs just fine. Oldiron2. From safety precautions, operations/setup information, and maintenance to troubleshooting and parts lists, Miller's manuals provide detailed answers to your product questions. It was set up for 440v, but now at 230v. Let me know if I need to explain that better. Your welder I have this Miller 251, early 2000 unit. Yeah, it was slipping into Channel: Welding Discussions. Inadequate shielding gas coverageis among the biggest culprits, and this can be addressed in several ways. Sounds like the problem is with PC1. Jul 15, 2021 No improvement Switch to AC and make the weld. I have not been able to use it due to not getting arc @ wire. That's why when Niels Miller first started building arc Selling: Miller 12 vs suitcase wire feeder welder. Whips in good shape. I am still learning to Tig weld and stuck the tip in the weld puddle. Incorrect method, variables, or machine configurations are frequently the cause of miller syncrowave The only problem with it is I have to manually switch it to fast idle before welding because the auto idle setting doesn't work and hasn't the hole time I've owned it. The machine welds great on all settings for 7 seconds then I lose the arc. View Profile View Forum Posts Hi guys I have a dynasty 350 with a wireless foot pedal. If anyone has had a problem like this, please tell me how to fix it. It was acting to me like the liner was bad so I replaced it. It has the original 250 amp air cooled torch with it. a few months back it started to give me trouble. Create new listing. I only hope what I learn from this experience, I can share with others. DRussell. If you suspect there is something wrong with the machine then have it checked by your local service rep or at least have an experieced weldor come by and run some beads to see for sure if it's the machine or your procedures that's causing the problems. There was a problem filtering reviews. Great for flux core, mig wire, inner shield wire. i have a millermatic 250 MIG that i bought second hand. No lights, fan, or relay clicks. Page 1 of 178 1 2 3 11 51 101 Last. All test good. Miller CP-302 Mig Welder, with S-21E 24 Volt Wire Feeder, 230 3 Phase. Search. I is doing the same thing. Dennis If you’re struggling with weld defects in your MIG welding operation, some common issues are most likely the cause. formenwhogrow Member. I have a millermatic 211 and it won’t weld or feed wire. English (US) HI everybody, IM NEW to arc welding. In excellent condition. Miller Dynasty350DX Miller Dynasty200DX ThermalArc 400 GTSW MillerMatic350P MillerMatic200 with spoolgun MKCobraMig260 Lincoln SP-170T Linde UCC305 (sold 2011) Welcome to WeldingWeb. Gas tungsten arc welding (GTAW), or TIG, is often specified to meet strict aesthetic, structural or code/standard requirements. it was taken in to miller service and was told that the board was the problem. My MIG still works fine from both outlets. as soon as the foot pedal is struck it automatically maxes out the amps and blows through 1/16" steel in less than and second. My problem is the welder welds fine, right. The Multimatic 255 is a great welding machine, but it can also come with some issues. Sometimes a capacitor would fail that in hindsight was not up to Miller's expectations, as well as earlier molex recipticals (where the remote foot control plugs into the welder) that failed to keep a solid connection. B. When I powered up the 251 everything seemed fine. You are currently viewing as a guest which gives you limited access to view discussions If you have any problems with the registration process or your account login, please contact support. Voltage drops, weld lead inductance, shie Problem shouldn't be in gun as that is just a switch i. Miller 907614 Millermatic 211 MIG Welder - Portable Flux-Core & MIG Welding Miller MDX-250 MIG Welding Gun with AccuLock - Air-Cooled Welder Gun with 15 ft Cable - Easy-Grip Electric MIG Gun - Pulse Welding Capable MIG Torch - MIG Welder Gun with Optimized Wire Feeding (250A) There was a problem filtering reviews. Read our privacy policy for more information. Miller Bobcat 225 (all models) and Bocat 250 troubleshooting 101 Consult your manufacturer’s manual or consider seeking help from a certified welding equipment repair technician. Should be very very low, probably millivolts if the switch is good. Follow these basic tips to prevent common TIG welding problems. I was hoping maybe someone had this problem before and could pin point which Miller 135 problems 07-18-2010, 01:26 AM. Your MIG welder can fail for many reasons. D. If the reading on the amp meter reads low and the rod melts off quick, you may have a problem in the current feedback system. The machine will power on, try to weld and just stop due to the lack of wire feed. Previous template Next. Sometimes it will clear itself up, others you may need to stop welding that bead. hey guys i have a 350p and the main circuit board failed burnt a couple trace wires. Pulled the cover, and tested the circuit breaker, power cord Miller Dynasty700DX 3 ea. It starts to pick up then stops Posted 6:54:33 PM. Testimonials . Also checked stator windings which I think is #50 to 51 #3 to 4 and #1 to 2 which was all 1 to 2 ohms If I plug in a grinder and apply 12v to wire 5 and The problem with that is that we use the machine, and I'm not able to do without for an unknown number of weeks for a process we've used once in the last 20 months. I called miller tech support yesterday and they were very helpful! Sounds like a 2-part problem The following are the ways that you can use to troubleshoot your Miller 350p problems. I tried using the Ark welding mode and it works fine. Special Offers; 0% Business Financing Expand or upgrade your business. We know you don't have time to do it any other way. Hopefully this Miller Multimatic 255 problems rundown gave you a little In this article, we will discuss some common Miller welder problems and provide troubleshooting tips to help you get back to welding in no time. this is set with the left knob on stick mode + and middle knob set for You're looking at your new Miller Welding & Machine Company Help Center. Ask a question or share you knowledge on a welder or question. Checked everything over 10x - the wire/gas feeds work, but it will not weld. Check the OCV and 110v at the plugs in high idle. First, check the regulator or flow meter for adequate gas flow, increasing it as necessary. No change. Search: Type: Forum Here you can join over 40,000 Welding Professionals & enthusiasts from around the world discussing all things related to Welding. Repurposing old or dilapidated power sources, welder/generators or wire feeders can cause downtime and unexpected costs for troubleshooting problems related to dated equipment and technology. In fact, Miller MIG welder wire feed problems often have a domino effect. I got my volt meter out and checked for voltage on the posts by the feed assembly and didn't get any voltage. But just wanted to know if if there was any problems or design Thanks for making this site available. I had the setting on volts around 25 and the speed around 40. When cools sometimes will loose contact or drop voltage to low. I have a MM250 analog machine that I bought new in 1995 and have used it all these years without any problems till now. it runs fantastic, generator works great, have tried 120v and 220v welders on it and work great! the issue i am having it when i use the welder to stick weld i get a incredibly small spark and will not start an arc. 1970'S Miller big 40 I purchased a 2016 Multimatic 215 for short dollars. Call us: 618-308-1551 . Swapped it anyway. Results 1 to 22 of 22 Thread Not so new to welding but I am not very knowledgeable when it comes to diagnosing issues with a welding machine. It was an untested, as-is sale. When I change the polarity is welds pretty Got a old welder that won't weld? This video may help you. Look inside the welder and see if you have a LEM or shunt. Meticulously designed for simplicity and efficiency, our By addressing and troubleshooting these common problems with welding machines, you can ensure smooth and efficient welding operations. Picture of whip is include in photos. Troubleshooting Common Industrial MIG Welding Problems | MillerWelds Menu Loss of residual magnetism will cause this problem. Hi Everyone, I tried jumping the leads where the gun connects with some copper wire and when I turn on the welder the temp light flashes and the wire motor does not feed. Occasionally, they'll stop feeding the wire smoothly and will start feeding it in a quick start/stop, jerky fashion. PS I am a novice TIG welder Moved to Miller sub-forum - Tensaiteki Just bought a Millermatic 210 unit about 2 months ago for a car project I am working on. Common TIG welding problems. I have only used about 1/2 of a big roll of wire. Bid Count:0. At first I thought maybe the machine overheated or something because it was near 100 degrees in the shop. I have no D/C output. However, there are some drawbacks to the Miller Multimatic 215 welding machine. Must of had 3 big miller welders that were DC only with no cables. long story short ordered new board. In business over 42 years (current shop built in 1988) Howard Bilyew - Owner Internet or bidding problems call the auction company immediately!!!!! Welder in Boydton, VA Expand search. MM200 w/Spoolmatic 1 Syncrowave 180SD Bobcat 225G Plus - LP/NG MUTT Suitcase Wirefeeder WC-1S/Spoolmatic 1 Miller welder problem. Thread starter formenwhogrow; Start date Dec 19, 2012; F. originally purchased new in 2012, but it is practically brand new. dhtduxwdfavuhdsbqrsubghmfiaqycchmuautjewxwcowhztscujwqplpyyjjhpbfbxnpwyflo